The 8-color Eco Flexo machine
installed at Total Print Solutions
Total Print Solutions, a leading printer and converter of pressure-sensitive labels for many years, has the latest equipment from Japan, Germany and India from prepress through to finishing. The company processes around 80,000 running metres of high quality labels a day on state-of-the-art equipment at its production unit in Navi Mumbai pharmaceutical, cosmetics, FMCG and several other product segments.
Recently the company installed an 8-color Eco Flexo (VSI) label press that prints on various substrates such as LDPE, HM, HDPE, PP and paper. A fully servo-driven UV press with cooling drums – inline corona treater, delam- relam, turn-bar, cold foiling, lamination, inline diecutting, it runs at the speed of around 80 running metres a minute. The new press offers printing, slitting and removal of wastage with minimum manual intervention. Total Print’s production capacity has increased by around 35 % with the installation of the new machine.
At Total Print Solutions, 90% of the labels are printed with UV inks and the remaining with water-based inks. A significant quantity are exported to Dubai and to several countries in Africa. The Eco Flexo is a highly energy efficient machine which offering excellent print quality for work that requires UV printing. According to Total Print, Eco Flexo offers good after-sales service which makes it a reliable and competitive option.
Besides the new Eco Flexo, Total Print Solutions is well equipped with seven and 6-color UV presses and a 4-color letterpress machine. For postpress, the company has installed a servo-driven inspection machine that inspects at a speed of 200 metres a minute and a digital inkjet press for short-run labels on various substrates. In the previous financial year, the company invested around Rs. 3.5 crore and is planning to achieve a turnover of Rs. 25 crore in the next financial year. With this financial goal in mind, Total Print is gearing up for equipping the plant with additional equipment and investment.
The impact, resilience, and growth of responsible packaging in a wide region are daily chronicled by Packaging South Asia.
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