Say goodbye to plastic coated moisture barrier paper

Fully recyclable barrier paper that does not rely on plastic coatings for moisture resistance

Cortec barrier paper
Moisture barrier paper. Photo Cortec

Moisture barrier paper is a must-have for the packaging industry. Unfortunately, polyethylene (PE) or wax coatings are the traditional means of sealing porous paper to slow the transmission of water vapor. The resulting product presents an environmental problem because it cannot be recycled through normal channels. A fully repulpable barrier material is the answer for environmentally conscious users who want to be part of the ‘circular economy’ in their packaging choices. Cortec meets this need with EcoShield barrier paper, a fully recyclable barrier paper that does not rely on plastic coatings for moisture resistance.

EcoShield Barrier Paper Performance

EcoShield barrier paper demonstrates a Water Vapor Transmission Rate (WVTR) comparable to poly-coated paper and much superior to waxed paper. This rate refers to the amount of water vapor able to pass through a square meter of paper in one hour. A lower number indicates that less moisture was able to get through (i.e., the paper has better barrier properties). EcoShield barrier paper vs. poly-coated and waxed paper results are as follows, with EcoShield® Barrier Paper falling within the WVTR range of poly-coated paper and performing much better than waxed paper.


EcoShield Barrier Paper

Polycoated Paper

Waxed Paper







Example test ranges are for EcoShield barrier paper, a comparable polyethene-coated paper, and commercial waxed paper.

‘Circular Economy’ in Action

In addition to its competitive barrier properties, EcoShield barrier paper has several environmental advantages that make it a good example of the ‘circular economy’ in action. To begin with, EcoShield barrier paper is a USDA certified biobased product. It contains 65% USDA certified biobased content and is a qualified product under the mandatory federal purchasing initiative of the USDA BioPreferred Program. One of the purposes of the BioPreferred Program is to encourage the production and use of products sourced from renewable materials. Cortec demonstrates this environmental responsibility by making EcoShield barrier paper from paper that contains recycled fibers and carries FSC, PEFC, and SFI certificates for sustainable forestry management. EcoShield barrier paper passes Tappi T 240 om-12 Repulpability Testing and can be recycled like other non-PE coated paper products at the end of its lifecycle.

Multi-Purpose Packaging

A moisture barrier is valuable in several ways. It helps keep moisture out of the package, which can be especially important for moisture sensitive components in a high humidity environment. It can help protect against oils and greases leaching out of the paper. It can help the paper maintain its physical durability in the presence of moisture within or outside the package. These barrier properties can have multiple purposes in many industries. Potential uses include but are not limited to the following –

  • Packaging moisture sensitive components

  • Wrapping greasy items

  • Lining wooden pallets or corrugated boxes (to keep out moisture or other corrosives that can leach through)

  • Protecting work surfaces

Whatever the end use, EcoShield barrier paper is a great environmentally responsible alternative to plastic-coated moisture barrier paper. This sustainable, ‘green’ packaging option meets an important need while taking a responsible approach to both the beginning and the end of the product life cycle. Contact Cortec if you are ready to say goodbye to plastic-coated paper and welcome a recyclable moisture barrier paper into your packaging stock.

The Covid-19 pandemic led to the country-wide lockdown on 25 March 2020. It will be two years tomorrow as I write this. What have we learned in this time? Maybe the meaning of resilience since small companies like us have had to rely on our resources and the forbearance of our employees as we have struggled to produce our trade platforms.

The print and packaging industries have been fortunate, although the commercial printing industry is still to recover. We have learned more about the digital transformation that affects commercial printing and packaging. Ultimately digital will help print grow in a country where we are still far behind in our paper and print consumption and where digital is a leapfrog technology that will only increase the demand for print in the foreseeable future.

Web analytics show that we now have readership in North America and Europe amongst the 90 countries where our five platforms reach. Our traffic which more than doubled in 2020, has at times gone up by another 50% in 2021. And advertising which had fallen to pieces in 2020 and 2021, has started its return since January 2022.

As the economy approaches real growth with unevenness and shortages a given, we are looking forward to the PrintPack India exhibition in Greater Noida. We are again appointed to produce the Show Daily on all five days of the show from 26 to 30 May 2022.

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– Naresh Khanna

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