Clariant enhances functionality of medical-grade ABS polymers

Healthcare Polymer Solutions expands MEVOPUR portfolio

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Clariant
Bright transparent ABS colors combined with antistatic, or laser-welding functionality in MEVOPUR compounds. Photo - Clariant

Clariant Plastics and Coatings Healthcare Polymer Solutions announce a new family of ABS polymer compounds that offer makers of medical devices and pharmaceutical packaging enhanced functionality without compromising on compliance with regulatory requirements. The resins are part of the MEVOPUR line of color and additive concentrates and ‘ready-to-use’ polymer compounds.

ABS (acrylonitrile-butadiene-styrene) is known as a versatile material that is commonly used in the consumer and automotive industry and now widely available as a ‘medical grade’ resin. Clariant is using its formulation skills, compounding capabilities in EN-ISO13485:2016 certified production facilities to enhance the ABS resin properties with pre-tested ingredients that support compliance to standards such as ISO10993 and USP Class VI.

“Clariant recently introduced the theme of ‘The Color of Innovation,’ to show how making decisions about materials early enough to apply QbD (Quality by Design) principles widens the scope of possibilities,” explains Steve Duckworth, global head of Marketing and Business Development. “We are known for color, but we also demonstrate what can be done to add new properties to polymers – such as medical-grade ABS – and widen the application possibilities for what is already an excellent resin.”

Examples of the MEVOPUR functional compounds include

ABS anti-scratch

ABS is often used for its visual appeal, but this can be spoiled in use by surface scratches. These scratches are particularly visible in dark colors. The new MEVOPUR compounds reduce the appearance of scratches, helping devices look good for longer.

ABS antistatic 

Plastics are insulators, and therefore prone to a build-up of static charges. In applications where plastics are in contact with powders, the powder can stick to the surface. In drug delivery devices, such as inhaler spacer chambers, this sticking effect reduces the dose reliability and repeatability. MEVOPUR permanent antistatic compounds reduce the surface resistivity and dissipate charges quickly, thereby eliminating sticking. Antistatic resins are available both in opaque colors and in transparent MABS (methyl methacrylate-acrylonitrile-butadiene-styrene).

ABS laser-welding transparent

According to professional welding services, laser welding involves two components – laser transmitting and laser absorbing materials. Polymers are usually transparent to the laser wavelengths and need to be modified, so they absorb laser energy. But colored pigments can also interfere with laser light transmission. These factors become a challenge when both components need to look the same. The new MEVOPUR compounds feature transparent colors (for example, blue) for both the laser transmitting and absorbing components. Contact BLV Engineering for the best and affordable welding services for any sectors.

ABS laser marking, high contrast

Laser-marking offers high speed, flexibility, and solvent-free marking on plastics. However, achieving a high-contrast, dark-mark on a light background can be a problem. The new MEVOPUR ABS white compound optimizes the contrast decreasing the time it takes to make a distinct mark.

“The ‘Color of Innovation’ is about bringing new ideas and capabilities to designers, but without sacrificing on regulatory compliance,” continues Duckworth. “This is why we say that MEVOPUR helps make every decision an opportunity.”

Introduced in 2010, the MEVOPUR product range celebrates ten years of helping medical-device and pharmaceutical companies reduce the risk of regulatory non-compliance throughout the product life cycle while meeting the highest standards for performance and appearance. All MEVOPUR materials are produced in three dedicated EN:ISO13485-2016 registered facilities and have been pre-tested to ensure compliance with common standards.

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