Borealis, one of the world’s leading providers of advanced and sustainable polyolefin solutions, has announced a 49 million Euros strategic investment to scale up production of Borstar Nextension polypropylene (PP) at its manufacturing site in Burghausen, Germany. This will expand commercial production of next-generation single-site polypropylene (ssPP) grades that deliver enhanced purity, processability, and performance — supporting customers in key sectors including packaging, healthcare, mobility, and fibers, to meet evolving market and regulatory demands.
Circular design with monomaterials
The investment will support the transition to high-performance monomaterial PP solutions. By integrating a tailored combination of performance properties into a single PP material, Borstar Nextension technology facilitates material substitution in complex multilayer structures – supporting design for circularity, reducing weight, and improving overall performance.
Meeting recyclability requirements
In packaging, this innovation enables brand owners and converters to comply with the EU Packaging and Packaging Waste Regulation (PPWR), including the target of achieving 100% recyclable packaging by 2030. A growing portfolio of Borstar Nextension PP grades is already demonstrating these benefits in flexible packaging applications, combining improved processability with superior sustainability and a step change in purity, clarity and sealing performance.
Driving customer growth and sustainability
“By scaling up Borstar Nextension PP production, we empower our customers to stay ahead in a rapidly changing regulatory and market landscape. It’s another example of our commitment to increase the availability of innovative, recyclable polymer materials suitable for a wide range of applications across multiple industries,” says Craig Arnold, Borealis EVP Polyolefins, circular economy solutions and base chemicals.
