Retrofit for Rotoflex VSI, HSI, VLI lines

New Rotoflex Security Series for stringent label inspection

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Retrofit for Rotoflex VSI, HSI, VLI lines
Rotoflex Security Series VLI with optional waste wind-up and top/bottom inkjet printing module

Rotoflex has released the new Security Series, bringing the latest advancements in stringent label inspection and finishing to its VSI, HSI and VLI product lines, either as a new equipment option or as a retrofit. The fully integrated modules seamlessly integrate in the Rotoflex existing installations enabling customers to configure their finishing solution to meet the ever-increasing requirements of pharmaceutical compliance and high security packaging.

Options available with the Security Series include very high resolution inspection, variable data inspection, braille inspection and bar code reading. Missing labels, remaining matrix, splices, flags, spots, fading and missing color, text defects and registration can all be detected by the Security Series. In single-pass inspection mode, any repaired or replaced label will automatically be re-inspected before final slitting and finishing to ensure full compliance. A full log reporting package is available for regulatory audit requirements.

Built with the exclusive Rotoflex URC control system providing a user-friendly operator interface and the eDrive advanced web transport system, the Security Series also features the powerful Report Management System (RMS) tool for the collection and analysis of real-time production data, the new biometric (fingerprint) authentication for secure operator access, integrated inkjet and bar coding, back numbering and more.

Another productivity advantage of the Security Series is integration with workflow
or roll-mapping applications where press-side inspection systems generate a defect map which is sent to the rewinder. Defective area is automatically stopped at the splice table for repair or removal. The Rotoflex waste wind-up option can be added to remove large lengths of waste material while maintaining accurate length and label count. Very high rates of acceleration and deceleration coupled with accurate stop positioning ensure maximum production throughput.

“With the SPI, Rotoflex was a pioneer in engineering a solution with 100% inspection, counting and slitting of labels for the pharmaceutical and security market segments,” comments Manohar Dhugga, Rotoflex director of engineering and service.
“The new Security Series further revolutionizes pharmaceutical and compliance label finishing with incorporation of the latest in servo technology for ultimate control
and automation, and new software developments that support both a standard and
pharma/security mode with the push of a button, making it truly a multi-purpose
machine. Our application design team has worked closely with pharmaceutical
customers to ensure the Security Series complies with the most demanding and
unique security inspection requirements, and is the preferred solution for increasing compliance demands.”

The Security Series is Rotoflex’s third new product release in the last three months, following the previously announced HSI horizontal slitter-rewinder and Vericut3 for digital label finishing, reconfirming the company’s commitment to Business Responsive Technology, innovation and design leadership.

The Covid-19 pandemic led to the country-wide lockdown on 25 March 2020. It will be two years tomorrow as I write this. What have we learned in this time? Maybe the meaning of resilience since small companies like us have had to rely on our resources and the forbearance of our employees as we have struggled to produce our trade platforms.

The print and packaging industries have been fortunate, although the commercial printing industry is still to recover. We have learned more about the digital transformation that affects commercial printing and packaging. Ultimately digital will help print grow in a country where we are still far behind in our paper and print consumption and where digital is a leapfrog technology that will only increase the demand for print in the foreseeable future.

Web analytics show that we now have readership in North America and Europe amongst the 90 countries where our five platforms reach. Our traffic which more than doubled in 2020, has at times gone up by another 50% in 2021. And advertising which had fallen to pieces in 2020 and 2021, has started its return since January 2022.

As the economy approaches real growth with unevenness and shortages a given, we are looking forward to the PrintPack India exhibition in Greater Noida. We are again appointed to produce the Show Daily on all five days of the show from 26 to 30 May 2022.

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