Microline
Based on the well-established, compact structure of the AL 80, the new Maxi version features appreciable improvements in terms of both capacity and versatility. The machine is now able to handle single or double rolls up to 280 mm in diameter, and ensure high operational performance across an increasingly variable product range.

Microline, an Italian company specializing in the design and manufacture of automatic end-of-line systems for the tissue, food and cosmetics industries, has introduced its new AL 80 Maxi. This evolution of the successful AL 80 horizontal packaging machine was conceived to meet the new demands of the tissue industry and expand the product handling range. 

Greater flexibility, enhanced performance: the AL 80 Maxi widens the range of products that can be packed and optimizes the packaging process, while retaining all the reliability and efficiency that Microline systems are known for.

Solid evolution

Based on the well-established, compact structure of the AL 80, the new Maxi version features appreciable improvements in terms of both capacity and versatility. The machine is now able to handle single or double rolls up to 280 mm in diameter, and ensure high operational performance across an increasingly variable product range. Productivity remains a strength, as the AL 80 Maxi is able to pack up to 65 rolls per minute, depending on the diameter and collation settings. This improvement has not, however, been to the detriment of process precision or final packaging quality, thus ensuring constant, reliable production.

Developed with adaptability in mind

One of the main advantages of the AL 80 Maxi is the operational flexibility made possible by a mechanical and software architecture that has been optimized to switch easily between different collations and materials. The machine is designed for use with a vast range of wrapping films, from classic LDPE and POF to the more recent monomaterials and environmentally-sustainable materials. This makes it suitable not only for conventional manufacturing settings, but also for sustainability- and resource-saving-oriented lines. The machine’s compact design also makes it ideal for use in locations where production space is limited, without requiring structural alterations to the system.

Measurable efficiency

The AL 80 Maxi was designed to maximize its energy yield and minimize waste. From roll placement to the affixing of glueless labels and film sealing, each step of the packaging process has been optimized to ensure a rational use of energy and materials. The process takes place without generating waste or scraps of any kind, with snug-fitting, taut and well sealed bags, thereby reducing shrink tunnel energy consumption.

The machine is also designed for use with remote monitoring and diagnostics systems, allowing technicians real-time access to operational data, performance reports and maintenance alerts. This helps to reduce downtimes and improve production continuity.

Simple process, professional results

The operation of AL 80 Maxi follows a principle that is as simple as it is effective. The rolls are fed into the machine by a conveyor system that positions them properly and arranges them in single or double lines. When they reach the packaging station, the products are wrapped according to the set collation and precisely sealed with longitudinal (contactless) and transverse seals. The result is a stable, compact, distribution-ready pack.

A step forward for the AL range

With its AL 80 Maxi, Microline is consolidating its position as a leading technological partner for the Tissue industry. The new machine was conceived to satisfy the demands of an ever-evolving market by offering flexible collation settings, energy efficiency and compatibility with the materials of tomorrow. The natural evolution of an already successful and now even more complete model.

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Naresh Khanna – 21 January 2025

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