Eco Concrete’s Morpheus

Low-cost complex mould

The Morpheus bench was designed by Eco Concrete Ideas and produced using Highcon Rapid Layer Manufacturing technology to cut 4,000 layers of paper, resulting in the creation of a complex mould in a lowcost method

The Highcon vision of bridging the gap between design creativity and production capability, combined with Eco Concrete’s pursuit of new technologies, lie behind the spectacular 2 metre Morpheus bench. This extraordinary design, coming to life with the help of Highcon’s 3D modelling technology, will be presented in Taipei by Eco for the ‘Creative Roughness –
Contemporary Israeli Design,’ part of a range of exhibitions being held during World Design Capital Taipei 2016 from 9 July to 14 August.

The concrete bench was designed by Eco Concrete Ideas and produced using Highcon Rapid Layer Manufacturing technology to cut 4,000 layers of paper, resulting in the creation of a complex mould in a low-cost method. Faster than CNC and more eco-friendly, it uses recycled board and there is no adhesive between the layers. This is a breakthrough in mould technology, opening huge opportunities in architecture and beyond. According to Elad Gerufi, co-owner of Eco Concrete, “The collaboration with Highcon, combining design and technology, unleashes a whole new world of potential freedom and creativity for architects and designers.”

Not only does Highcon technology considerably reduce the costs of mould production, it also disrupts the creative cycle and cuts lead time. Highcon customer, Skitza Print in Israel, produced the mould in a turnaround time of less than a week on their Highcon Euclid digital cutting and creasing machine, with actual production time of a few hours. The mould was made from standard recycled paperboard which was then filled with concrete. Extraction from the paper is simple and once finished, the mould was sent back to be recycled again.

The Morpheus bench was produced on the Highcon Euclid digital finishing machine with a dedicated 3D Modelling workflow solution that converts standard 3D models into separate layers that can be cut on Highcon’s machines. A paper mould can be produced quickly, with dramatic reduction in time and cost. Complex structures and textures can be created that are impossible in any conventional moulding technology or in any known additive manufacturing technology. Fine details and smooth surfaces are achieved, when required, by very little post-processing.

Packaging South Asia is a cooperating media partner for drupa 2016 which was held from 31 May to 10 June at Dusseldorf, Germany

The impact, resilience, and growth of responsible packaging in a wide region are daily chronicled by Packaging South Asia.

A multi-channel B2B publication and digital platform such as Packaging South Asia is always aware of the prospect of new beginnings and renewal. Its 16-year-old print monthly, based in New Delhi, India has demonstrated its commitment to progress and growth. The Indian and Asian packaging industries have shown resilience in the face of ongoing challenges over the past three years.

As we present our publishing plan for 2023, India’s real GDP growth for the financial year ending 31 March 2023 will reach 6.3%. Packaging industry growth has exceeded GDP growth even when allowing for inflation in the past three years.

The capacity for flexible film manufacturing in India increased by 33% over the past three years. With orders in place, we expect another 33% capacity addition from 2023 to 2025. Capacities in monocartons, corrugation, aseptic liquid packaging, and labels have grown similarly. The numbers are positive for most of the economies in the region – our platform increasingly reaches and influences these.

Even given the disruptions of supply chains, raw material prices, and the challenge of responsible and sustainable packaging, packaging in all its creative forms and purposes has significant headroom to grow in India and Asia. Our context and coverage engulf the entire packaging supply chain – from concept to shelf and further – to waste collection and recycling. We target brand owners, product managers, raw material suppliers, packaging designers and converters, and recyclers.

In an admittedly fragmented and textured terrain, this is the right time to plan your participation and marketing support communication – in our impactful and highly targeted business platform. Tell us what you need. Speak and write to our editorial and advertising teams! For advertisement , for editorial and for subscriptions

– Naresh Khanna

Subscribe Now