Winners of the Kodak Global Flexo Innovation Awards

India's Pentaflex Films honoured at Kodak Global Flexo Innovation Awards

Pentaflex Films wins a silver Kodak Global Innovation award for process conversion & sustainability
Pentaflex Films wins a silver Kodak Global Innovation award for process conversion & sustainability

On 14 March 2019 in Rochester, New York, Kodak announced the winners of the Global Flexo Innovation Awards, which recognize and honor companies that, through innovation, are driving the industry transformation of flexographic standards worldwide. Almost 100 companies from 26 countries submitted over 200 entries to the Awards, which were introduced to celebrate the 10th anniversary of the launch of Kodak’s Flexcel NX and conceived as the first flexo printing awards to ‘look beyond the package’ and evaluate the impact of submissions on the entire value chain. Pier Luigi Sassanelli, chairman of the independent judging panel, assembled an expert international team of flexo experts and global brands such as Procter & Gamble, Nestlé and Kimberly-Clark (see Editor’s Note below).

With high quality considered a precondition, the panel judged entries against four categories of innovation excellence: creativity in graphic design; conversion from other print processes; workflow efficiency; and commitment to sustainability. Awards were divided into three classes: Silver (excellence in two categories), Gold (three categories) and Platinum (all four categories).

Collectively, the entries represent game-changing packaging print production processes that embody that transformation of flexo. “I’m regularly asked, ‘What’s next on the agenda for flexo?’” said Chris Payne, president Flexographic Packaging Division, Kodak. “The future is clearly illustrated by the companies that have been honored with these awards and the great strides they have made in not only demonstrating that flexo is capable of the very highest print quality but that, more importantly, they are driving efficient, consistent and sustainable manufacturing processes. We are proud to be their technology partner.”

With an impressive overall standard for entries and a judging process that set a high bar for excellence, the panel gave seven Gold Awards and five Silver Awards, with four companies awarded the distinction of highest honors based on a numerical scoring system. No Platinum Awards were given on this occasion, clearly laying down the challenge and setting the goal for future events. Europe, North and South America, and South Asia provided the 12 winners. Italy produced a particularly strong showing, with three Gold Awards and one Silver Award. Winners will receive their awards at a special Kodak celebration event in May. The full roll of honor is as follows:

Winners with highest honors (in alphabetical order) Lorytex, Uruguay (Graphic Design, Workflow Efficiency and Sustainability) – Gold Lorytex’s expanded color gamut (ECG) solution delivered a 30% reduction in production time, reduced ink inventory and exceptional visual impact – all achieved on their client’s older, gearless printing press. Pentaflex Films LLP, India (Process Conversion and Sustainability) – Silver Salt is traditionally packaged in a PET+PE structure for ease of printability and quality of gravure printing on PET. The entry met the client’s request for a sustainable solution by converting the job to a 100%-recyclable PE+PE flexo printed structure with no compromise in shelf appeal. Reproflex 3 & Roberts Mart, UK (Process Conversion, Workflow Efficiency and Sustainability) – Gold The quality and consistency flexo produced persuaded the client — a global brand — to switch from gravure to flexo, with prepress provided by Reproflex 3 using SpectRM/ Project Blue process. Z Due, Italy (Process Conversion, Workflow Efficiency and Sustainability) – Gold No less than eight of Z Due’s submissions were selected by the judges, a number that amply demonstrates the company’s enormous success in converting corrugated offset work to flexo (see Editor’s Note below for Z Due partner companies).

Winners – in alphabetical order Bolsapel, Argentina (Graphic Design and Workflow Efficiency) – Silver Asked to produce a high-quality promotional product faster than the client’s gravure supplier could, Bolsapel’s radical solution — a shaped doypack printed with flexo — met the deadline and matched gravure for quality. CR Serigrafia, Italy (Excellence in Process Conversion, Workflow Efficiency and Sustainability) – Gold Working with client Esbe (member of the Piber Group), CR Serigrafia replaced dry offset printing with direct-to-container printing on rigid conical plastic containers using flexo. Fotolito Veneta & Imball Center, Italy (Process Conversion and Graphic Design) – Silver A number of technical difficulties were overcome in converting coffee packaging from gravure to flexo. Fotolito Veneta and Imball Center matched the quality, reduced costs by 40% and cut time-to-market from 59 days to 37. Imageworx, USA (Process Conversion and Graphic Design) – Silver 3D optics is traditionally an offset process. The Art of Magic stamp — the first US postal stamp ever printed flexo — was printed 16 months after Imageworx started R&D on 3D and optical illusion prepress for its printer customer, Banknote Corporation of America. IsmaColor, Italy (Process Conversion, Graphic Design and Workflow Efficiency) – Gold Ismacolor is a prepress and printing company that has worked actively with brands to help them transition to eye-catching packaging printed alternatively on more sustainable substrates while reducing overall cost and time to market at higher or comparable quality. Plastilene, Colombia (Process Conversion, Workflow Efficiency and Sustainability) – Gold Plastilene’s winning applications success builds on multiple aspects of flexo technology including advanced screenings and surface patterning for quality, stability, superior reproduction, image definition and smooth vignettes. Pulse Media, UK (Process Conversion and Workflow Efficiency) – Silver For this application the brief from the brand was to match what was previously printed as a litho laminate case via flexo. On the print date, the brand signed off on the first print pull indicating an improvement in print quality and leading to another benefit for the printer in faster make ready. Steurs Graphic Solutions & Helios Packaging, Belgium (Process Conversion, Graphic Design and Workflow Efficiency) – Gold The client agreed to use flexo instead of gravure as long as the design and quality did not change. In the event, flexo outperformed gravure on most elements. For full details on the award winners, visit: Editor’s Note: The judging panel for the Kodak Global Flexo Innovation Awards was totally independent and comprised experts in the packaging value chain from design to print production and sustainability. The members were: • Pier Luigi Sassanelli: Empowerims Consulting, Lead judge • Jean-Paul Duquet: Director Sustainability, Flexible Packaging Europe • Christopher Horton: Senior Vice-President (Retired), SGS International • Sebastian Longo: President and Managing Director of Fotograbados Longo S.A • Ken McGuire: Research Fellow, Procter & Gamble • Philippe Roulet: Former Head of Packaging Materials and Training, and Leader of the Worldwide Flexible Packaging Network, Nestlé • Roslyn Russell: Product Manager, Kimberly-Clark Z Due’s submissions were printed in collaboration with leading companies in the Italian printing industry – Antonio Sada & Figli, International Paper Italia (Bellusco Plant), Smurfit Kappa Italia – Fustelpack (Capocolle di Bertinoro, Cesena Plant), and Toppazzini S.p.A.

The Covid-19 pandemic led to the country-wide lockdown on 25 March 2020. It will be two years tomorrow as I write this. What have we learned in this time? Maybe the meaning of resilience since small companies like us have had to rely on our resources and the forbearance of our employees as we have struggled to produce our trade platforms.

The print and packaging industries have been fortunate, although the commercial printing industry is still to recover. We have learned more about the digital transformation that affects commercial printing and packaging. Ultimately digital will help print grow in a country where we are still far behind in our paper and print consumption and where digital is a leapfrog technology that will only increase the demand for print in the foreseeable future.

Web analytics show that we now have readership in North America and Europe amongst the 90 countries where our five platforms reach. Our traffic which more than doubled in 2020, has at times gone up by another 50% in 2021. And advertising which had fallen to pieces in 2020 and 2021, has started its return since January 2022.

As the economy approaches real growth with unevenness and shortages a given, we are looking forward to the PrintPack India exhibition in Greater Noida. We are again appointed to produce the Show Daily on all five days of the show from 26 to 30 May 2022.

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