Constantia buys Bobst Expert K5 for Ecoflex plant in Ahmedabad

World's first metallizer for ultra high-barrier MDO PE solution

527
Bobst
High barrier PE recyclable solution in Constantia’s EcoLamHighPlus laminates which now has RecyClass approval in Europe

Parikh Flexibles, part of the Constantia Flexibles Group has purchased an Expert K5 1350mm to be installed at a new greenfield facility Ecoflex, Ahmedabad in India in 2021. This specially designed narrow-width Expert K5 will produce Ultra High Barrier PE film meeting market requirements for a sustainable, fully recyclable flexible packaging solution as a replacement for aluminum foil. The Ecoflex plant produces recyclable packaging materials based on PE films produced on a Hosokawa Alpine blown-film line at the new plant.

The purchase reinforces the strong collaboration between Bobst and Constantia which contributed to creating the world’s first high barrier PE recyclable solution in Constantia’s EcoLamHighPlus laminates which now has RecyClass approval in Europe.

Narrow Width Metallizer for the Converter Market

The Expert K5 has been specially designed and is the first-ever Expert K5 at 1350mm width. The machine has all of the unique features of this well-established model along with newly optimized features, all in a smaller package perfect for the production of MDO PE film.

With the largest coating drum in the industry at 700mm; the Expert gives an increased collection efficiency of 16% and along with the High Rate Source provides better coating uniformity. The 1350mm model has new state of the art optimized web handling, tension control, thermal management system, and barrier enhancing features to enable the production of PE-based film for foil replacement.

Bobst
Constantia Flexibles has purchased a Bobst Expert K5

The machine also incorporates the Bobst AluBond and Bobst Hawkeye unique innovations. The AluBond process provides high metal adhesion with values up to 5N/15mm as well as enhancing oxygen and water vapor barrier levels on films including MDO PE, BOPP, and CPP. Bobst Hawkeye is an in-line optical density deposition control system that at full metallizer speed, detects, counts and categorizes pinholes and other defects from 0.1mm upwards with remote reporting ensuring no interruptions to production.

Commenting on the purchase, Pragnesh Shah, head of Plant at Constantia Parikh said, “We have worked with Bobst for some time in the quest for fully recyclable metalized film suitable for foil replacement. We needed a machine to enable us to produce our EcoLamHighPlus laminates. The Bobst Expert K5 is perfect for our requirements. We look forward to having the machine installed in our new plant in India next year and to continuing our collaboration with Bobst.”

Constantia Flexibles Group is one of the world’s leading manufacturers of flexible packaging. The Group supplies its products to numerous multinational companies and local market leaders in the food, personal & home care, and pharmaceutical industries. Parikh Packaging established in 1999 joined the Constantia Flexibles Group in 2013 to support the Group for further growth and expansion in Asia. In 2019 Parikh Packaging opened its new Ecoflex factory in Ahmedabad under the newly established Parikh Flexibles entity. Constantia Parikh mainly produces snacks and chips packaging, stand up pouches, single-unit shampoo sachets, and different roll stock laminate materials.

The headline of this article was slightly edited on 30 May 2020.

The Covid-19 pandemic led to the country-wide lockdown on 25 March 2020. It will be two years tomorrow as I write this. What have we learned in this time? Maybe the meaning of resilience since small companies like us have had to rely on our resources and the forbearance of our employees as we have struggled to produce our trade platforms.

The print and packaging industries have been fortunate, although the commercial printing industry is still to recover. We have learned more about the digital transformation that affects commercial printing and packaging. Ultimately digital will help print grow in a country where we are still far behind in our paper and print consumption and where digital is a leapfrog technology that will only increase the demand for print in the foreseeable future.

Web analytics show that we now have readership in North America and Europe amongst the 90 countries where our five platforms reach. Our traffic which more than doubled in 2020, has at times gone up by another 50% in 2021. And advertising which had fallen to pieces in 2020 and 2021, has started its return since January 2022.

As the economy approaches real growth with unevenness and shortages a given, we are looking forward to the PrintPack India exhibition in Greater Noida. We are again appointed to produce the Show Daily on all five days of the show from 26 to 30 May 2022.

It is the right time to support our high-impact reporting and authoritative and technical information with some of the best correspondents in the industry. Readers can power Packaging South Asia’s balanced industry journalism and help sustain us by subscribing.

– Naresh Khanna

Subscribe Now

LEAVE A REPLY

Please enter your comment!
Please enter your name here