EndFlex announces the completion of end-of-line bottle packaging system

The customized end-of-line solutions to meet the production needs

EndFlex has announced the completion of a highly customized end-of-line system in 20 weeks
EndFlex has announced the completion of a highly customized end-of-line system in 20 weeks Photo: EndFlex

EndFlex announced the completion of a highly customized end-of-line system in an astonishing 20 weeks. Engineered for its client in the personal hygiene market, this fully automated system conveys bottled product into the Traypacker modular pick and place cell, where it is packed into a tray that is fully formed and sealed by dual Poplok tray formers. In the final stages, the boxxer all-in-one system forms, packs, and seals the loaded trays into cases before conveying them to the Z.Zag robotic palletizer, where the cases are precisely stacked for shipping. 

This complex, integrated system was engineered to accommodate the client’s unique bottle shape, existing tray and case dimensions, and strict daily production goals. These factors necessitated using features such as simultaneous tray forming, a custom bottle infeed and tipping process with redesigned pick and place functionality, and specialized programming that allows the robotic palletizer to stack outgoing cases onto pallets and remove incoming cases from pallets when needed. 

EndFlex packaging line to decrease labor costs of companies

“The combination of so many unique features in this packaging line presented a complex challenge, but we are used to completing custom projects after other vendors told the client that it couldn’t be done. Not only did our design and fabrication teams complete this project flawlessly, but the client was absolutely blown away by turnaround time and the precise functionality, said Jorge Perez, vice president of Operations at EndFlex. “The client is now able to increase production and delivery capacity dramatically. We anticipate this system design will be popular this year as companies look to decrease labor costs.” 

EndFlex can customize end-of-line solutions to meet almost any production need. Their case erecting, tray forming, case packing, and palletizing solutions can seamlessly integrate with other machines in the EndFlex family, including horizontal and vertical cartoning machines, case sealing machines, and various carton and case labelers.

The Covid-19 pandemic led to the country-wide lockdown on 25 March 2020. It will be two years tomorrow as I write this. What have we learned in this time? Maybe the meaning of resilience since small companies like us have had to rely on our resources and the forbearance of our employees as we have struggled to produce our trade platforms.

The print and packaging industries have been fortunate, although the commercial printing industry is still to recover. We have learned more about the digital transformation that affects commercial printing and packaging. Ultimately digital will help print grow in a country where we are still far behind in our paper and print consumption and where digital is a leapfrog technology that will only increase the demand for print in the foreseeable future.

Web analytics show that we now have readership in North America and Europe amongst the 90 countries where our five platforms reach. Our traffic which more than doubled in 2020, has at times gone up by another 50% in 2021. And advertising which had fallen to pieces in 2020 and 2021, has started its return since January 2022.

As the economy approaches real growth with unevenness and shortages a given, we are looking forward to the PrintPack India exhibition in Greater Noida. We are again appointed to produce the Show Daily on all five days of the show from 26 to 30 May 2022.

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