Sibress upgrades FADS3D flexo plate measuring device

Device with new features displayed at DFTA ProFlex event in Germany

89
The FADS3D flexo plate measuring device from Sibress offers two more functions. Photo: Sibress
The FADS3D flexo plate measuring device from Sibress offers two more functions. Photo: Sibress

Printing solutions provider Sibress has extended the application range of the FADS3D measuring device with two helpful features that enable users to take into account specific requirements of the flexo plate material. 

The Sibress FADS3D is an innovative measurement solution for two- and three-dimensional analysis of flexographic printing plates, which was launched on the market a few months ago.

Sibress develops, produces, and sells measuring devices for quality analysis, quality assurance, and testing of materials in the printing industry.

It uses a high-resolution camera to capture the surface as well as the recessed sections of dots and their base on the flexo plate. In addition to standard plate measurement functions, the instrument enables precise depth measurements based on digital images captured using Z-stacking (focus stacking). 

In practice, this means that Sibress FADS3D is also capable of accurately measuring the relief of flexo plates with a depth of more than 1350 microns. The increment per shot/layer is less than 5 microns when measuring on the Z-axis.

The measuring instrument provides images that are razor sharp from the plate surface to the intermediate depths of the halftone dots and image areas. In other words, everything from the dot surfaces to the base areas of the plates can be visually checked in the Versatile@flex software using one and the same image.

The FADS3D now has new software functionality that, in conjunction with adjusted illumination, enables further refined measurement of halftone dots that have surface texturing patterns. The new feature ensures extremely sharp detection of the specific edge profile of such dots as a prerequisite for accurate measurement results across the entire tonal range.

The second innovation supports users of LAMS plate imagers in the regular calibration of the system’s laser. During the calibration process, the laser images groups of lines on the plate material, and it is necessary to determine the line with the smallest thickness as a basis for any necessary adjustments. 

FADS3D detects the exact thickness of all lines with only one measurement and indicates this in microns, which is a much faster and more reliable method than visually assessing the calibration element using a microscope. This new feature can also be used, for example, to accurately measure the bar width of barcodes on imaged LAMS plates.

The device was presented to a wider audience for the first time at the 2022 DFTA ProFlex event held in Stuttgart, Germany, on 14 and 15 September. According to Sibress managing director Michael Romanowski, the very positive feedback and the many discussions and demonstrations at ProFlex once again confirmed the market response from the very beginning.

3D images  

As a unique highlight, Sibress FADS3D provides a high-resolution, perspective 3D view of the captured plate area. The visualization is freely selectable from 360 degrees so that the shoulder and flank areas of halftone dots, for example, can be examined from different perspectives. The measurement functions also include the determination of the flank angle.

As far as standard measurement functions are concerned, Sibress FADS3D can analyze screens from 28 to more than 240 l/cm (71 to > 620 lpi) as well as FM, hybrid, and specialty screens. Parameters such as halftone value, screen, dot diameter, and dot perimeter are instantly recognizable.

Other functions include statistics, storing measurement curves, and automated creation of measurement reports complete with graphics. The depth value in the micrometer is automatically determined during depth measurements and can be imported into an Excel file. The measurement histories obtained in this way are an important source of information, for instance, when it comes to plate reusability. 

No comparable product in the market today offers this capability. Precise metrological verification of key parameters prior to reusing archived plates can reveal wear effects as well as storage-induced changes before these plates have a chance to compromise print quality and cause expensive press downtime.

The impact, resilience, and growth of responsible packaging in a wide region are daily chronicled by Packaging South Asia.

A multi-channel B2B publication and digital platform such as Packaging South Asia is always aware of the prospect of new beginnings and renewal. Its 16-year-old print monthly, based in New Delhi, India has demonstrated its commitment to progress and growth. The Indian and Asian packaging industries have shown resilience in the face of ongoing challenges over the past three years.

As we present our publishing plan for 2023, India’s real GDP growth for the financial year ending 31 March 2023 will reach 6.3%. Packaging industry growth has exceeded GDP growth even when allowing for inflation in the past three years.

The capacity for flexible film manufacturing in India increased by 33% over the past three years. With orders in place, we expect another 33% capacity addition from 2023 to 2025. Capacities in monocartons, corrugation, aseptic liquid packaging, and labels have grown similarly. The numbers are positive for most of the economies in the region – our platform increasingly reaches and influences these.

Even given the disruptions of supply chains, raw material prices, and the challenge of responsible and sustainable packaging, packaging in all its creative forms and purposes has significant headroom to grow in India and Asia. Our context and coverage engulf the entire packaging supply chain – from concept to shelf and further – to waste collection and recycling. We target brand owners, product managers, raw material suppliers, packaging designers and converters, and recyclers.

In an admittedly fragmented and textured terrain, this is the right time to plan your participation and marketing support communication – in our impactful and highly targeted business platform. Tell us what you need. Speak and write to our editorial and advertising teams! For advertisement ads1@ippgroup.in , for editorial info@ippgroup.in and for subscriptions subscription@ippgroup.in

– Naresh Khanna

Subscribe Now

LEAVE A REPLY

Please enter your comment!
Please enter your name here